Isantya esiphezulu High Efficient PE Pipe Extrusion Line
Inkcazo
Umatshini wombhobho we-Hdpe usetyenziselwa ukuvelisa imibhobho yokunkcenkceshela yezolimo, imibhobho yokuhambisa amanzi, imibhobho yegesi, imibhobho yokubonelela ngamanzi, imibhobho yokuhambisa intambo njl.
Umgca wokukhutshwa kombhobho we-PE ubandakanya i-extruder yombhobho, umbhobho ofayo, iiyunithi zokulinganisa, itanki yokupholisa, ukukhupha, isisiki, isitaki/ikhoyila kunye nazo zonke iiperipherals. Umatshini wokwenza umbhobho we-Hdpe uvelisa imibhobho enobubanzi obusuka kwi-20 ukuya kwi-1600mm.
Umbhobho uneempawu ezibalaseleyo ezifana nokumelana nokufudumeza, ukumelana nokuguga, amandla aphezulu omatshini, ukuchaneka koxinzelelo lokusingqongileyo, ukuxhathisa okulungileyo, njl njl. , iyunithi ye-dosing ye-gravimetric kunye nesalathisi sobukhulu be-ultrasonic sinokuhlanganiswa ngokwemfuno yomthengi ukuba anyuke ngokuchanekileyo kwimibhobho.
Guqula isisombululo esingundoqo sinokunikezelwa, njenge-laser printer crusher, i-shredder, i-chiller yamanzi, i-compressor yomoya njl.
Inkqubo Flow
Imathiriyeli ekrwada+ Iibhetshi zoBugcisa → Ukuxuba → Isixhobo sokufunxa →Isitya sokufunxa sePlastiki → isikrufu esisijiva esinye →I-extruder yesikrufu sombala & Iileya ezininzi → Ukungunda kunye nesikali → Itanki yoLungiso lweVacuum →tshiza itanki yamanzi okupholisa → umatshini wokukhupha → umatshini wokusika → isitaki (Umatshini womoya)
Iimpawu kunye nezinto eziluncedo
Umatshini wombhobho we-1.Hdpe uphuhliswa sithi ngokusekelwe kwi-teknoloji ephezulu yaseYurophu kunye namava e-R & D kumatshini weplastiki iminyaka emininzi, uyilo oluphambili, ulwakhiwo olufanelekileyo, ukuthembeka okuphezulu, ukuzenzekelayo okuphezulu.
2. I-extruder yombhobho we-Hdpe enesakhiwo esikhethekileyo sokutyisa umgqomo unokuphucula ubukhulu becala amandla okukhutshwa.
3. Ulawulo oluchanekileyo oluchanekileyo, iplastiki efanelekileyo, ukusebenza okuzinzileyo.
4. Umatshini wombhobho we-Hdpe wamkela inkqubo yokulawula i-PLC, ukuqonda ukuvumelanisa kunye nokuzenzekelayo.
5. I-Human-computer interface kulula ukuyisebenzisa, iluncedo kwaye inokuthenjwa.
6. Uhlobo lwebhaskithi yeSpiral kunye neletiyisi iyafa ngokuzikhethela.
7. Ukutshintsha ezinye iindawo zomgca nazo zinokuqonda i-two-layer kunye ne-multi-layer co-extrusion.
8. Ukutshintsha ezinye iindawo zomgca kunokuvelisa iPP, iipayipi zePPR.
Iinkcukacha
Isikruru esiNye Extruder
Ngokusekelwe ku-33: 1 umlinganiselo we-L / D we-screw design, siye saphuhlisa umlinganiselo we-38: 1 L / D. Xa kuthelekiswa ne-33: umlinganiselo we-1, umlinganiselo we-38: 1 unenzuzo ye-100% yeplastiki, ukwandisa umthamo wemveliso nge-30%, ukunciphisa ukusetyenziswa kwamandla ukuya kuma-30% kwaye ufikelele ekusebenzeni kwe-linear extrusion.
I-Simens Touch Screen kunye ne-PLC
Faka isicelo kwinkqubo ephuhliswe yinkampani yethu, ube nesiNgesi okanye ezinye iilwimi ukuba zibe negalelo kwinkqubo.
Ukwakhiwa kwe-Spiral ye-Barel
Ukondla inxalenye yomgqomo wokusetyenziswa kwesakhiwo esijikelezayo, ukuqinisekisa ukutya kwezinto eziphathekayo ngokuzinzileyo kunye nokwandisa umthamo wokutyisa.
Uyilo olukhethekileyo lweScrew
I-Screw yenzelwe kunye nesakhiwo esikhethekileyo, ukuqinisekisa iplastiki efanelekileyo kunye nokuxuba. Izinto ezinganyibilikiyo azikwazi ukudlula le ndawo yesikrufu.
Isifudumezi seCeramic esipholileyo soMoya
Isifudumezi seCeramic siqinisekisa ubomi obude bokusebenza. Olu yilo kukwandisa indawo apho ukudibana kweheater nomoya. Ukuba nesiphumo esingcono sokupholisa umoya.
Umgangatho ophezulu weGearbox
Ukuchaneka kwegiya kufuneka kuqinisekiswe ibanga le-5-6 kunye nengxolo esezantsi engaphantsi kwe-75dB. Ulwakhiwo olubambeneyo kodwa olunetorque ephezulu.
Extrusion Die Head
Intloko yokufa ye-Extrusion ifake i-spiral structure, ijelo ngalinye lokuhamba kwezinto libekwe ngokulinganayo. Ijelo ngalinye lisemva konyango lobushushu kunye nokupolisha kwesibuko ukuqinisekisa ukuhamba kakuhle kwezinto. Die isakhiwo intloko compact kwaye kwakhona ukunika uxinzelelo oluzinzileyo, rhoqo ukusuka 19 ukuba 20Mpa. Ngaphantsi kolu xinzelelo, umgangatho wombhobho ulungile kwaye umphumo omncinci kakhulu kumthamo wokuphuma. Inokuvelisa umaleko omnye okanye umbhobho onemigangatho emininzi.
Isixhobo esishukumayo se-Die Head
Kwintloko enkulu yokufa, isixhobo esishukumayo sinokuhambisa intloko yokufa phambili nasemva, kunye nokulungelelanisa ukuphakama kwentloko yokufa. Ukusebenza kuyakhawuleza kwaye kulula.
Die Head Isixhobo Rotary
Kwintloko enkulu yokufa ngesixhobo esijikelezayo, intloko yokufa inokujikeleza nge-90 degree. Xa utshintsha ityholo, mandrel, die intloko iya kujika 90 degree. Unokusebenzisa i-crane ukuphakamisa kunye nokutshintsha i-bush kunye ne-mandrel. Le ndlela ilula kakhulu.
Isixhobo Sokukhupha Ubushushu
Esi sixhobo songezwa kwintloko yokufa ukuvelisa umbhobho omkhulu kunye nobunzima. Ukukhupha ubushushu ngaphakathi kombhobho kunye nombhobho wokupholisa ngaphakathi kodonga. Ukuphela kobushushu kungasetyenziselwa ukomisa izinto ezikrwada.
Isixhobo sokupholisa se-Core
Xa ukuvelisa umbhobho ubukhulu obukhulu kunye nobukhulu bodonga, siya kusebenzisa amanzi okupholisa okanye i-oyile kunye nefeni yokupholisa ukupholisa umbindi wentloko yokufa ukuphepha ukufudumeza nokuqinisekisa umgangatho omhle wezinto eziphathekayo.
Itanki yoLungiso lweVacuum
Itanki yeVacuum Calibration isetyenziselwa ukumila kunye nokupholisa umbhobho, ukuze ufikelele kubungakanani bombhobho oqhelekileyo. Sisebenzisa isakhiwo segumbi eliphindwe kabini. Igumbi lokuqala linobude obufutshane, ukuqinisekisa ukupholisa okunamandla kunye nomsebenzi wokufunxa. Njengoko i-calibrator ibekwe phambi kwegumbi lokuqala kunye nokumila kombhobho kwenziwa ikakhulu yi-calibrator, olu luyilo lunokuqinisekisa ukubunjwa ngokukhawuleza kunye nokungcono kunye nokupholisa umbhobho.
Ukupholisa okunamandla kwiKhalibrator
Ngenkqubo yokupholisa ekhethekileyo ye-calibrator, enokuba nefuthe elingcono lokupholisa umbhobho kunye nokuqinisekisa isantya esiphezulu. Kananjalo nomgangatho olungileyo womlomo wokutshiza ukuze ube nesiphumo esingcono sokupholisa kwaye akukho lula ukuvaleka bubumdaka.
Inkxaso engcono kwiPipe
Kumbhobho wobungakanani obukhulu, isayizi nganye inepleyiti yayo yokuxhasa isemicircular. Esi sakhiwo sinokugcina ukujikeleza kombhobho kakuhle kakhulu.
Isithulisi
Sibeka isithulisi kwivalve yokulungelelanisa ukunciphisa ingxolo xa umoya ungena kwitanki yokufunxa.
Ivalve yoNcedo loxinzelelo
Ukukhusela itanki yokufunxa. Xa idigri yevacuum ifikelela kumda omkhulu, ivalve iya kuzivula ngokuzenzekelayo ukunciphisa idigri yevacuum ukunqanda ukophuka kwetanki. Ukunciphisa isidanga seVacuum kunokulungiswa.
Umbhobho weLuphu ephindwe kabini
Ilophu nganye enenkqubo yokucoca amanzi, ukubonelela ngamanzi okupholisa acocekileyo ngaphakathi kwetanki. I-loop ephindwe kabini ikwaqinisekisa ukubonelela ngokuqhubekayo kwamanzi okupholisa ngaphakathi kwetanki.
Amanzi, Isahluli segesi
Ukwahlula amanzi erhasi yamanzi. Irhasi iphelile ukusuka phezulu. Amanzi aqukuqela kwicala elisezantsi.
Ulawulo olupheleleyo lwaManzi oluzenzekelayo
Ngokulawulwa kobushushu bomatshini ukuba nolawulo oluchanekileyo noluzinzileyo lobushushu bamanzi.
Ukungena kwamanzi apheleleyo kunye nenkqubo yokuphuma ilawulwa ngokuzenzekelayo, izinzile kwaye ithembekile.
Isixhobo esiseMbindini woMbhobho
Wonke umjelo wamanzi ophuma kwitanki yokufunxa udityanisiwe kwaye uqhagamshelwe kumbhobho omnye ongenasiphene. Qhagamshela kuphela umbhobho odibeneyo kumbhobho wangaphandle, ukwenza umsebenzi ube lula kwaye ukhawuleze.
Tshaza itanki laManzi okupholisa
Itanki yokupholisa isetyenziselwa ukupholisa umbhobho ngakumbi.
Isixhobo sokuBamba uMbhobho
Esi sixhobo sinokulungelelanisa ukujikeleza kombhobho xa umbhobho uphuma kwi-tank vacuum.
Isihluzo seTanki yamanzi
Ngecebo lokucoca kwitanki yamanzi, ukuthintela nakuphi na ukungcola okukhulu xa amanzi angaphandle engena.
Umgangatho wokutshiza uMlomo
Imilomo yokutshiza esemgangathweni inesiphumo esingcono sokupholisa kwaye akukho lula ukuvaleka bubumdaka.
Isixhobo soLungiso lweNkxaso yombhobho
Inkxaso kunye nomsebenzi wokulungelelanisa ukuxhasa umbhobho kunye nobubanzi obuhlukeneyo.
Isixhobo seNkxaso yePipe
Isetyenziswa ngakumbi xa kuveliswa umbhobho onobubanzi obukhulu kunye nobukhulu bodonga. Esi sixhobo siya kunika inkxaso eyongezelelweyo kwimibhobho enzima.
Ukukhupha umatshini
Umatshini wokutsala unika amandla awoneleyo okutsala ukutsala umbhobho ngokuzinzileyo. Ngokobungakanani bombhobho ohlukeneyo kunye nobukhulu, inkampani yethu iya kwenza ngokwezifiso isantya sokutsalwa, inani leenzipho, ubude bokutsala obusebenzayo. Ukuqinisekisa isantya sombhobho womdlalo we-extrusion kunye nesantya sokwenza, kunqande ukuguqulwa kombhobho ngexesha lokutsalwa.
Yahlula i-Traction Motor
Uzipho ngalunye lunemoto yalo yokutsala, ukuba xa enye injini yokutsala iyeka ukusebenza, ezinye iinjini zisenokusebenza. Unokukhetha i-servo motor ukuba ibe namandla amakhulu okutsala, isantya esizinzile ngakumbi kunye noluhlu olubanzi lwesantya sokutsala.
Isixhobo sokuLungisa uzipho
Zonke iinzipho ziqhagamshelwe enye kwenye, xa kulungiswa indawo yeenzipho ukutsala umbhobho ngobungakanani obahlukeneyo, zonke iinzipho ziya kuhamba kunye. Oku kuya kwenza ukuba umsebenzi ukhawuleze kwaye ube lula.
Uyilo oluLungelelekileyo lomsebenzisi
Nge-Siemens hardware kunye nesoftware esebenzisekayo eyilwe yinkampani yethu. Yiba nomsebenzi olungelelanisiweyo kunye ne-extruder, yenza umsebenzi ube lula kwaye ukhawuleze. Kwakhona umthengi unokukhetha kuphela ezinye iinzipho ukuba zisebenze ukutsala imibhobho emincinci kakhulu.
Ulawulo loxinzelelo lomoya olwahlukileyo
Uzipho ngalunye olunolawulo lwalo loxinzelelo lomoya, luchaneke ngakumbi, ukusebenza kulula.
. Amandla okutsala aphezulu ngaphandle kokulahlekelwa yimilo yemibhobho
. Ixhotyiswe nge-2, 3, 4, 6, 8,10 okanye 12 iimopane ngokwesicelo
. I-Servo motor ukuqhuba ngokubonelela ngetorque ezinzileyo kunye nokuqhuba
. Ukubekwa kweemotor kwimibungu esezantsi
. Ukusebenza okulula
. Ukhuseleko oluvaliweyo ngokupheleleyo lokhuseleko oluphezulu
. Izihambisi zekhonkco ezineepads ezikhethekileyo zerabha kumatyathanga angenaphawu kumbhobho.
. Ungqamaniso kunye nesantya se-scruder screw ivumela imveliso ezinzileyo ngexesha lokutshintsha isantya semveliso
Umatshini wokusika umbhobho
Umsiki wombhobho wePlastiki ukwabizwa ngokuba ngumatshini wokusika umbhobho olawulwa yi-Siemens PLC, esebenza kunye kunye neyunithi yokutsala ukuze ibe nokusikwa ngokuchanekileyo. Umthengi unokuseta ubude bombhobho abafuna ukuwunqumla. Iintshukumo ezininzi zokondla ukufezekiswa kwenkqubo enye yokusika (ukukhusela iincakuba kunye neesarha, uthintele kwincakuba kunye neesarha ezibambeke kumbhobho oshinyeneyo kunye nobuso obusikiweyo bombhobho bugudileyo).
Isixhobo sokuChwetheza seHlabathi liphela
Faka isixhobo sokucinezela jikelele kwiisayizi ezahlukeneyo zemibhobho, akukho mfuneko yokutshintsha isixhobo sokubamba xa ubungakanani bombhobho butshintsha.
ISaw kunye neBlade ziyaTshintshwa
Abanye abasiki baxhotyiswe ngeesarha kunye neblade. I-Saw and blade cutting iyatshintsheka kwiisayizi ezahlukeneyo zemibhobho. Kwakhona, isarha kunye nencakuba zinokusebenzisana kwimfuno ekhethekileyo.
Uhlengahlengiso loMphakamo ophakathi
Ngesixhobo sokulungelelanisa sombane kwisixhobo sokubambelela. Ukusebenza ngokukhawuleza kwaye kulula. Ngokutshintsha umda ukuqinisekisa ukhuseleko.
. Ungqamaniso oluzenzekelayo kunye nesantya extrusion
. Iplanethi ixhotyiswe ngediski kunye ne-milling cutter yokusika kunye ne-chamfering
. I-chip-free ixhotyiswe nge-disk blade yokuqinisekisa indawo yokusika egudileyo ngaphandle kothuli
. Iphaneli yokulawula isikrini sokuchukumisa
. Zonke iintshukumo ziqhutywa ngemoto kwaye zilawulwa yiphaneli yolawulo
. Ukuvalwa kwemibhobho ngokusebenzisa i-clamping yendawo yonke ukuze usebenze ngokulula
. Iimfuno zokulondolozwa kancinci
. Umatshini ovalwe ngokupheleleyo kwaye ukhuselwe ukhuseleko oluphezulu
Stacker
Ukuxhasa kunye nokothula imibhobho. Ubude be-stacker bunokwenziwa ngokwezifiso.
Ukukhuselwa komphezulu wombhobho
Nge-roller, ukukhusela umbhobho wombhobho xa uhambisa umbhobho.
Uhlengahlengiso loMphakamo ophakathi
Ngesixhobo esilula sokulungelelanisa ukulungelelanisa ukuphakama okuphakathi kwiisayizi ezahlukeneyo zepayipi.
Ikhoyili
Ukudibanisa umbhobho kwi-roller, kulula ukuyigcina kunye nokuthutha. Ngokuqhelekileyo isetyenziselwa umbhobho ongaphantsi kobukhulu be-110mm. Yiba nesikhululo esinye kunye nesikhululo esiphindwe kabini sokuzikhethela.
Ukusetyenziswa kwe-servo motor
Unokukhetha i-servo motor yokususwa kombhobho kunye nokujika, ichaneke ngakumbi kunye nokuhamba kombhobho okungcono.
Idatha yoBugcisa
| Uluhlu lwedayamitha(mm) | Imodeli ye-Extruder | Max. Umthamo(kg/h) | Max. isantya somgca (m/min) | Amandla e-Extruder (KW) |
| Ф20-63 | SJ65/33 | 220 | 12 | 55 |
| Ф20-63 | SJ60/38 | 460 | 30 | 110 |
| Ф20-63 ezimbini | SJ60/38 | 460 | 15×2 | 110 |
| Ф20-110 | SJ65/33 | 220 | 12 | 55 |
| Ф20-110 | SJ60/38 | 460 | 30 | 110 |
| Ф20-160 | SJ60/38 | 460 | 15 | 110 |
| Ф50-250 | SJ75/38 | 600 | 12 | 160 |
| Ф110-450 | SJ90/38 | 850 | 8 | 250 |
| Ф250-630 | SJ90/38 | 1,050 | 4 | 280 |
| Ф500-800 | SJ120/38 | 1,300 | 2 | 315 |
| Ф710-1200 | SJ120/38 | 1,450 | 1 | 355 |
| Ф1000-1600 | SJ 90/38 SJ 90/38 | 1,900 | 0.6 | 280 280 |
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Imveliso ephezulu PVC umbhobho extrusion line
Umatshini wokwenza umbhobho we-PVC usetyenziselwa ukuvelisa zonke iintlobo zemibhobho ye-UPVC yonikezelo lwamanzi ezolimo kunye nokukhupha amanzi, unikezelo lwamanzi okwakha kunye ne-drainage kunye nokubeka intambo, njl. Imibhobho yoxinzelelo Ubonelelo lwamanzi kunye nothutho Imibhobho yezoLimo yokunkcenkceshela Imibhobho yonkcenkceshelo engacinezelikiyo Indawo yogutyulo Ithafa lemibhobho yogutyulo Ulwakhiwo lwamanzi ahambisa amanzi Imibhobho yekhebhula, iConduit Pipe, ekwabizwa ngokuba yi-pvc Umbhobho wokwenza uMbhobho weNkqubo yokuPhulazela isiKhohlo sokuLawuli soMxube→ ...
