Imveliso ephezulu PVC umbhobho extrusion line
Isicelo
Umatshini wokwenza umbhobho wePVC usetyenziselwa ukuvelisa zonke iintlobo zemibhobho ye-UPVC yonikezelo lwamanzi ezolimo kunye nokuhanjiswa kwamanzi, unikezelo lwamanzi lokwakha kunye ne-drainage kunye nokubeka intambo, njl.
Umatshini wokuVelisa uMbhobho wePvc wenza uluhlu lwedayamitha yombhobho: Φ16mm-Φ800mm.
Imibhobho yoxinzelelo
Ukubonelela ngamanzi kunye nokuthutha
Imibhobho yokunkcenkceshela yezolimo
Imibhobho engeyiyo yoxinzelelo
Indawo yogutyulo
Ukwakha umjelo wamanzi
Imibhobho yeCable, iConduit Pipe, ekwabizwa ngokuba yi-pvc Conduit Pipe Making Machine
Inkqubo Flow
IsiXhobho sokuLayisha seMxubi→ iyunithi yomxubi → isiKrewu soMlayishi we-Extruder→ i-Conical Twin Screw Extruder → ukungunda → iTanki yoLungeliso lweTanki → umatshini wokukhupha → umatshini wokusika → Umatshini wokubetha/iTheyibhile yokuQhuba → Ukuhlolwa kweMveliso yokuGqibela nokuPakisha
Iingenelo
Umatshini wombhobho we-PVC unokwenza i-PVC eyahlukeneyo ethambileyo nengqongqo, ngokukodwa umgubo wenkqubo ngokuthe ngqo kwimilo yombhobho. Umatshini wokuvelisa umbhobho we-PVC ubandakanya umbhobho we-pvc ophumayo, itanki yokulinganisa i-vacuum, iyunithi yokutsala, i-stacker okanye umatshini wentsimbi, njl njl. PVC umbhobho extrusion umgca iinxalenye zombane ziimveliso brand eyaziwa ngamazwe ngamazwe, eziqinisekisa umgangatho koomatshini. I-PLC kunye nepaneli enkulu yesikrini sombala wokwenyani yenza inkqubo yokulawula nge-automation ephezulu.
Iimbonakalo
I-1.PVC i-extrusion machine ye-extrusion isetyenziselwa ukuvelisa zonke iintlobo zemibhobho ye-UPVC yokubonelela ngamanzi ezolimo kunye nokukhupha amanzi, ukwakhiwa kwamanzi kunye nokukhupha kunye nokubeka intambo, njl.
2. Saw cutter kunye neplanethi cutter ukhetho.
3. Ukutshintsha ezinye iindawo kunokuvelisa umbhobho we-M-PVC, umbhobho we-C-PVC, umbhobho wodonga ojikelezayo ongaphakathi, umbhobho wodonga olungaphakathi, umbhobho ongundoqo owenziweyo.
4. I-Conical twin screw extruder kunye ne-parallel twin screw extruder yokuzikhethela
5. I-Double-strand ye-strand emine yokukhetha imibhobho encinci
Iinkcukacha
I-Conical Twin Screw Extruder
Zombini i-conical twin screw extruder kunye ne-parallel twin screw extruder ingafakwa ukuvelisa umbhobho wePVC. Ngeteknoloji yakutshanje, ukunciphisa amandla kunye nokuqinisekisa umthamo. Ngokwefomula eyahlukileyo, sibonelela ngoyilo olwahlukileyo lwesijiko ukuqinisekisa isiphumo esihle seplastiki kunye nomthamo ophezulu.
Extrusion Die Head
Intloko yokufa ye-Extrusion sebenzisa isakhiwo sesibiyeli, umjelo ngamnye wezinto eziphathekayo ubekwe ngokulinganayo. Ijelo ngalinye lisemva konyango lobushushu, ukupolisha kwesibuko kunye ne-chroming ukuqinisekisa ukuhamba kakuhle kwezinto. Intloko yokufa yimodyuli yoyilo, kulula ukutshintsha ubungakanani bombhobho, ukudibanisa, ukudiliza kunye nokugcinwa. Inokuvelisa umaleko omnye okanye umbhobho onemigangatho emininzi.
. High melt homogenity
. Uxinzelelo oluphantsi olwakhiwe nakwiziphumo eziphezulu
. Yinyibilikisa inkqubo yokusasaza umjelo
. Ixhotyiswe ngezifudumezi zeseramic
Itanki yoLungiso lweVacuum
Itanki yokulinganisa iVacuum isetyenziselwa ukumila kunye nokupholisa umbhobho, ukuze ufikelele kubungakanani bombhobho oqhelekileyo. Sisebenzisa isakhiwo segumbi eliphindwe kabini. Igumbi lokuqala linobude obufutshane, ukuqinisekisa ukupholisa okunamandla kunye nomsebenzi wokufunxa. Njengoko i-calibrator ibekwe phambi kwegumbi lokuqala kunye nokumila kombhobho kwenziwa ikakhulu yi-calibrator, olu luyilo lunokuqinisekisa ukubunjwa ngokukhawuleza kunye nokungcono kunye nokupholisa umbhobho.
Ukupholisa okunamandla kwiKhalibrator
Ngenkqubo ekhethekileyo yokupholisa ye-calibrator, enokuba nesiphumo esingcono sokupholisa kumbhobho kunye nokuqinisekisa isantya esiphezulu, kunye nomgangatho omhle wokutshiza umbhobho ukuba ube nesiphumo esingcono sokupholisa kwaye akukho lula ukuvalwa bubumdaka.
Inkxaso engcono kwiPipe
Kumbhobho wobungakanani obukhulu, isayizi nganye inepleyiti yayo yokuxhasa isemicircular. Esi sakhiwo sinokugcina ukujikeleza kombhobho kakuhle kakhulu.
Isithulisi
Sibeka isithulisi kwivalve yokulungelelanisa ukunciphisa ingxolo xa umoya ungena kwitanki yokufunxa.
Ivalve yoNcedo loxinzelelo
Ukukhusela itanki yokufunxa. Xa idigri yevacuum ifikelela kumda omkhulu, ivalve iya kuzivula ngokuzenzekelayo ukunciphisa idigri yevacuum ukunqanda ukophuka kwetanki. Ukunciphisa isidanga seVacuum kunokulungiswa.
Umbhobho weLuphu ephindwe kabini
Ilophu nganye enenkqubo yokucoca amanzi, ukubonelela ngamanzi okupholisa acocekileyo ngaphakathi kwetanki. I-loop ephindwe kabini ikwaqinisekisa ukubonelela ngokuqhubekayo kwamanzi okupholisa ngaphakathi kwetanki.
Amanzi, Isahluli segesi
Ukwahlula amanzi egesi, igesi ephelileyo ukusuka phezulu, amanzi ageleza angena ngaphantsi.
Ulawulo olupheleleyo lwaManzi oluzenzekelayo
Ngokulawulwa kobushushu bomatshini ukuba nolawulo oluchanekileyo noluzinzileyo lobushushu bamanzi.
Ukungena kwamanzi apheleleyo kunye nenkqubo yokuphuma ilawulwa ngokuzenzekelayo, izinzile kwaye ithembekile.
Isixhobo esiseMbindini woMbhobho
Wonke umjelo wamanzi ophuma kwitanki yokufunxa udityanisiwe kwaye uqhagamshelwe kumbhobho omnye ongenasiphene. Qhagamshela kuphela umbhobho odibeneyo kumbhobho wangaphandle, ukwenza umsebenzi ube lula kwaye ukhawuleze.
Tshaza itanki laManzi okupholisa
Itanki yokupholisa isetyenziselwa ukupholisa umbhobho ngakumbi.
Isixhobo sokuBamba uMbhobho
Esi sixhobo sinokulungelelanisa ukujikeleza kombhobho xa umbhobho uphuma kwi-tank vacuum.
Isihluzo seTanki yamanzi
Ngecebo lokucoca kwitanki yamanzi, ukuthintela nakuphi na ukungcola okukhulu xa amanzi angaphandle engena.
Umgangatho wokutshiza uMlomo
Imilomo yokutshiza esemgangathweni inesiphumo esingcono sokupholisa kwaye akukho lula ukuvaleka bubumdaka.
Isixhobo soLungiso lweNkxaso yombhobho
Inkxaso kunye nomsebenzi wokulungelelanisa ukuxhasa umbhobho kunye nobubanzi obuhlukeneyo.
Isixhobo seNkxaso yePipe
Isetyenziswa ngakumbi xa kuveliswa umbhobho onobubanzi obukhulu kunye nobukhulu bodonga. Esi sixhobo siya kunika inkxaso eyongezelelweyo kwimibhobho enzima.
Ukukhupha umatshini
Umatshini wokutsala unika amandla awoneleyo okutsala ukutsala umbhobho ngokuzinzileyo. Ngokobungakanani bombhobho ohlukeneyo kunye nobukhulu, inkampani yethu iya kwenza ngokwezifiso isantya sokutsalwa, inani leenzipho, ubude bokutsala obusebenzayo. Ukuqinisekisa isantya sombhobho womdlalo we-extrusion kunye nesantya sokwenza, kunqande ukuguqulwa kombhobho ngexesha lokutsalwa.
Yahlula i-Traction Motor
Uzipho ngalunye lunemoto yalo yokutsala, ukuba xa enye injini yokutsala iyeka ukusebenza, ezinye iinjini zisenokusebenza. Unokukhetha i-servo motor ukuba ibe namandla amakhulu okutsala, isantya esizinzile ngakumbi kunye noluhlu olubanzi lwesantya sokutsala.
Isixhobo sokuLungisa uzipho
Zonke iinzipho ziqhagamshelwe enye kwenye, xa kulungiswa indawo yeenzipho ukutsala umbhobho ngobungakanani obahlukeneyo, zonke iinzipho ziya kuhamba kunye. Oku kuya kwenza ukuba umsebenzi ukhawuleze kwaye ube lula.
Uyilo oluLungelelekileyo lomsebenzisi
Nge-Siemens hardware kunye nesoftware esebenzisekayo eyilwe yinkampani yethu. Yiba nomsebenzi olungelelanisiweyo kunye ne-extruder, yenza umsebenzi ube lula kwaye ukhawuleze. Kwakhona umthengi unokukhetha kuphela ezinye iinzipho ukuba zisebenze ukutsala imibhobho emincinci kakhulu.
Ulawulo loxinzelelo lomoya olwahlukileyo
Uzipho ngalunye olunolawulo lwalo loxinzelelo lomoya, luchaneke ngakumbi, ukusebenza kulula.
Umatshini wokusika umbhobho
Umatshini wokusika umbhobho wePVC ukwabizwa ngokuba ngumatshini wokusika wePVC weplanethi olawulwa yi-Siemens PLC, esebenza kunye neyunithi yokutsala ukuze ube nokusika okuchanekileyo. Umthengi unokuseta ubude bombhobho abafuna ukuwunqumla.
Umsiki
I-Cutter elawulwa yi-Siemens PLC enomsebenzi we-chamfering, isebenzisana kunye neyunithi yokukhupha ukuze ibe nokusika okuchanekileyo. Umthengi unokuseta ubude bombhobho abafuna ukuwunqumla.
Isixhobo se-Aluminiyam yokuBamba
Faka isixhobo se-aluminiyam yokudibanisa, ubungakanani bombhobho ohlukeneyo bunesixhobo sawo sokudibanisa. Olu luyilo lunokutshixa umbhobho kumbindi womsiki, nto leyo eya kwenza umbhobho olungileyo uchamfe.
Inkqubo ekwinqanaba eliphezulu leHydraulic
Ngenkqubo ephucukileyo yehydraulic, ukondla ngesarha kuzinzile, isantya sokutya kunye namandla anokulawulwa ngokwahlukeneyo. Umphezulu wokusika ungcono kakhulu.
Umqokeleli wothuli lwamashishini
Ngomqokeleli wothuli olunamandla kwimizi-mveliso yokhetho. Ukufunxa uthuli ngokupheleleyo.
Umatshini wokuBhelisa ozenzekelayo
Ukwenza i-socket ekupheleni kombhobho okulula ukudibanisa umbhobho. Kukho iintlobo ezintathu zodidi lokubhela: uhlobo lwe-U, uhlobo luka-R kunye nohlobo lwesikwere. Sinikezela ngomatshini wentsimbi onokugqiba ukubethelwa kombhobho kumgca ngokuzenzekelayo. Ukusuka kubungakanani obuncinci be-16mm ukuya kubukhulu obuphezulu be-1000mm, inokuba ne-oveni yokufudumeza emininzi kunye nesikhululo sentsimbi.
Idatha yoBugcisa
| Umzekelo | Uluhlu lwemibhobho (mm) | Extruder | Die Head | Amandla okwandisa (kW) | Isantya sokususa (m/min) |
| I-PVC-50 (Embini) | 16-50 | SJZ51/105 | Ukuphuma kabini | 18.5 | 10 |
| I-PVC-63 (Embini) | 20-63 | SJZ65/132 | Ukuphuma kabini | 37 | 15 |
| I-PVC-160 | 20-63 | SJZ51/105 | Indawo enye | 18.5 | 15 |
| I-PVC-160 | 50-160 | SJZ65/132 | Indawo enye | 37 | 8 |
| I-PVC-200 | 63-200 | SJZ65/132 | Indawo enye | 37 | 3.5 |
| I-PVC-315 | 110-315 | SJZ80/156 | Indawo enye | 55 | 3 |
| I-PVC-630 | 315-630 | SJZ92/188 | Indawo enye | 110 | 1.2 |
| I-PVC-800 | 560-800 | SJZ105/216 | Indawo enye | 160 | 1.3 |
Kukwakho umgca wokuvelisa umbhobho wePVC wombhobho womgodi kunye nomgca wemveliso wombhobho wePVC womgodi ukuze ufumane imveliso ephezulu ukuba iyafuneka.
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